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Embroidery on Polos and Work Shirts: What Makes a Logo Stitch Well

Writer: Benjamin Smith
Benjamin Smith
Oct 8
2 min read

An embroidered chest logo needs to remain clear at a small physical size and sit cleanly on the chosen fabric. Design Source Supply, known as DSS, manages briefs and approvals online and supplies finished branded products Australia-wide.

DSS customer project showing custom branded apparel and uniforms

Why this decision matters

Stitching cannot reproduce every pixel or gradient. Letter height, line thickness, fill direction and fabric stability all influence the final result.

What to decide before ordering

  • Readable text at the approved embroidery size

  • Simplified shapes and controlled outlines

  • Thread colours matched to the brand

  • Garment knit or weave and backing requirements

  • Position relative to pockets, plackets and seams

Digitise the approved simplified mark, review a stitch sample when required and record the size and thread colours for repeat orders. DSS manages these steps online.

The common mistake to avoid

Sending a low-resolution image is not the only problem. Even perfect vector artwork may need an embroidery-specific version.

A practical DSS approach

The product, artwork and decoration method should be treated as one specification. Digitise the approved simplified mark, review a stitch sample when required and record the size and thread colours for repeat orders. DSS manages these steps online. A proof should be approved before production, and any important fit or material decision should be confirmed with a sample where practical.

What to send for an accurate quote

  • The product or garment style you are considering.

  • Total quantity and the size or colour breakdown.

  • Your logo or artwork, preferably as a vector PDF, EPS, AI or SVG file.

  • Every required decoration position and approximate finished size.

  • The delivery postcode and the date the order is needed.

  • Readable text at the approved embroidery size

Frequently asked questions

Is this option right for every order?

No. Quantity, artwork, intended use, budget and deadline can change the recommendation. The strongest choice is the one that suits the complete job rather than a single feature.

Can the order be handled completely online?

Yes. DSS can manage the brief, product selection, artwork review, quote and proof approval online, then ship the completed order across Australia.

How early should the order be started?

Allow time for product selection, artwork, proof approval, production and freight. Standard production is often planned over several weeks, while fully custom products and samples can require longer. Confirm the deadline before production begins.

Plan the next step with DSS

Send DSS the product idea, quantity, artwork, delivery postcode and required date. You will receive a practical recommendation based on the actual job, not a one-size-fits-all answer.

For identity work that carries across products and digital use, see DSS's logo design work.

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