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Selection of full custom caps with embroidered logos, patches and contrasting panels

CUSTOM MERCHANDISE / HEADWEAR

Built from the panels up!

FULL CUSTOM
HATS

Full custom hats and caps from 25 units. Choose your shape, fabrics, colours and branding. DSS manages design, production and Australia-wide delivery.

1. CHOOSE YOUR SHAPE

These are just a few of our most popular shapes. If you have something different in mind, we can customise or create almost any cap or hat style to suit your brand.

Black A-frame trucker cap with a curved peak and mesh back panels

A Frame Trucker

Black five-panel snapback cap with a structured front and flat peak

5 Panel Snapback

Black five-panel sports cap with curved peak and side eyelets

5 Panel Sports Cap

Black rope cap with lime cord detail across the peak

Rope Cap

Black low-profile dad cap with curved peak

Dad Cap

Black performance cap with a curved peak and perforated side panels

Performance Cap

Black bucket hat with an all-around brim

Bucket Hat

Black sports bucket hat with perforated panels, lime band and matching brim trim

Sports Bucket Hat

LOW PROFILE CAP | HIGH PROFILE CAP | FOAM TRUCKER | RETRO TRUCKER | GOLF ROPE CAP

FITTED CAP | FLEXFIT CAP | WIDE BRIM HAT | LEGIONNAIRE CAP | RUNNING CAP | VISOR

CUSTOM BEANIES + MORE

2. CHOOSE YOUR DECORATION 
OPTIONS

Once you’ve chosen your hat style, choose how you want your branding applied. Different decoration methods suit different logos, fabrics and hat shapes, so we’ll help match the right option to your design.

Example of raised 3D puff logo embroidery on a custom cap

3D EMBROIDERY

Example of flat logo embroidery on a custom cap

FLAT EMBROIDERY

Example of an embroidered patch on a custom cap

EMBROIDERY PATCH

Example of a woven logo patch on a custom cap

WOVEN PATCH

Example of a leather logo patch on a custom cap

LEATHER PATCH

Example of screen-printed branding on a custom cap

SCREEN PRINT

Example of full-colour sublimation on custom headwear

SUBLIMATION

Example of a rubber logo badge on a custom cap

RUBBER BADGE (MIN 50PCS)

Not sure what will work best? Send us your logo and chosen hat style and we’ll recommend the best decoration method.

3. CUSTOMISE THE DETAILS

With your hat shape and decoration sorted, the details are where you make it completely your own. Choose the peak, closure, underbrim, stitching, tags, internal branding and extra branding positions to suit your brand.

Close-up of a custom cap closure with turquoise and magenta strap detail

CLOSURE

Green Marvell cap showing a curved peak with contrast piping

PEAK TYPE

Assorted custom caps showing fabric, colour and patch options

MATERIAL

CQ Gear Sales cap showing embroidery and contrast stitching

STITCHING

NAIDOC five-panel cap mockup with artwork across the front panels

PANEL DECORATION

Black mesh Walk n Talk cap with green embroidered branding

WOVEN TAGS

Branded internal tape and label inside a Walk n Talk cap

INTERNAL BRANDING

Custom cap with branding in multiple positions

BRANDING POSITIONS

You don’t need to use every option.
We’ll help you choose the details that actually improve the finished hat rather than adding extras for the sake of it.

PUTTING IT ALL TOGETHER

Choose the shape, branding and details. We bring them together into one finished hat built around your brand.

1. SHAPE

Five-panel cap shape selected for a custom hat design

5 Panel

2. FRONT BRANDING

Screen-printed front branding on a five-panel cap design

Screen Print

3. CUSTOM DETAILS

SOAKD cap mockup showing turquoise contrast panels and brand colours

Contrast Panels + Brand Colours

4. FINISHED HAT

Finished SOAKD five-panel cap with turquoise panels and front logo

Completed SOAKD 5 Panel

Pick the right shape.
Add the right branding.
Finish the details.

We’ll bring it together into a hat that actually feels like YOUR BRAND.

FULL CUSTOM HATS
FREQUENTLY ASKED QUESTIONS

What is the minimum order?
Full custom hats start at 25 units. Rubber badges start at 50 units.

 

What do you need for a quote?
Send your logo or artwork, preferred hat shape and colours, quantity, delivery postcode and deadline. We can recommend construction and branding if you are unsure.

 

How long do full custom hats take?
Timing depends on the design, decoration, artwork approval and freight. Most hats will arrive within 6-8 weeks including delivery time. Tell us when you need them, and we will confirm a realistic lead time with the quote.

 

What affects the price?
Quantity, hat construction, fabrics, decoration, extra branding positions and freight. We quote to the details of your job.

 

Do you ship Australia-wide?
Yes. We handle the design and order online and deliver across Australia.

WANT TO GO DEEPER ON CUSTOM HATS?

Read our step-by-step guide to the full custom hat ordering process, from choosing the cap shape and decoration method through to artwork approval, production and delivery.

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